| Specifications | ION 500
| ION 3000 |
| Supported motor types | DC brush, DC brushless, step motor |
| Voltage input | 12-56 VDC
| 20-195 VDC
|
DC Brush Continuous current output
| 9.8 ADC
| 20 ADC
|
DC Brush Peak current output
| 21 ADC (2 sec.)
| 30 ADC (2 sec.)
|
DC Brush Continuous power output
| 500 W
| 3000 W
|
| Brushless DC Continuous current output | 8 A rms | 15 A rms
|
Brushless DC Peak current output
| 15 A rms (2 sec.)
| 30 A rms (2 sec.)
|
Brushless DC Continuous power output | 500 W
| 2500 W
|
Step Continuous current output
| 5 A rms
| 10 A rms
|
Step Continuous power output
| 350 W
| 1500 W
|
Supported communication options
| RS232/485, CANBus
|
Profile modes
| S-curve point-to-point: Position, velocity, acceleration, deceleration, jerk Trapezoidal point-to-point: Position, velocity, acceleration, deceleration Velocity-contouring: Velocity, acceleration, deceleration Electronic gearing: Using auxiliary encoder
|
Filter parameters
| Scalable PID with Vel + Acc feedforward, integration limit, offset bias, dual biquad filter and settable derivative sampling time
|
Position error tracking
| Motion error window allows axis to be stopped upon exceeding programmable window. Tracking window allows flag to be set if axis exceeds a programmable position window. |
Digital current loop
| Scalable PI with integration limit, torque control, I2t current limiting
|
Brushless DC commutation modes
| Sinusoidal, 6-step, field-oriented control
|
Microstepping resolution
| Up to 256 µsteps/step
|
PWM frequency
| 20 kHz or 40 kHz (user selectable)
|
Maximum encoder rate
| Up to 10 Mcounts/sec |
Loop rates
| Commutation & current loop: 25.6 μsec (@ 40 kHz PWM) or 51.2 μsec (@ 20 kHz PWM) Position loop & trajectory generator: 102.4 μsec to 1.6 sec
|
Signals
| Differential inputs: Encoder A, Encoder B, Index, Aux Encoder A, Aux Encoder B Digital inputs: Hall A, Hall B, Hall C, Home, +Limit, -Limit, AxisIn, High-speed capture Digital output: AxisOut
|
Power connectors
| Motor: 5-pin Molex MiniFit Jr. DC Bus: 3-pin Molex MiniFit Jr.
| Motor: 5-pinPhoenix PC4/5-G-7.62 DC-Bus. 3-pin Phoenix PC4/3-G-7.62 |
Communications connector
| RS232/485 version: DB9 CAN version: Dual RJ45
|
Signal connectors
| Motor feedback: 12-pin Molex MicroFit 3.0 Auxiliary encoder: 8-pin Molex MicroFit 3.0 I/O: 14-pin Molex MicroFit 3.0
|
Available encoder & I/O power
| 5V @ 300 mA Short circuit protected
|
Safety and protection
| Short circuit protection: line-to-line, line-to-power supply and line-to-case Interlocks: Enable input and Fault output Overvoltage shutdown Overtemperature shutdown
|
Mechanical
| Dimensions: 4.3” (109 mm) x 2.9” (74 mm) x 1.5” (38 mm) Weight: 0.75 lb (0.34 kg) Enclosure protection: IP20
| Dimensions: 5.75” (146 mm) x 3.8” (98.5 mm) x 1.63” (41.4 mm) Weight: 1 lb (0.5 kg) Enclosure protection: IP20 |
Mechanical options
| Heatsink: 4.3” (109 mm) x 2.9” (74 mm) x 1” (25 mm) DIN Rail mounting adapter
| Not Available Not Available |
Environmental
| Operating temperature: 0° to 50° C Storage temperature: -20° to 85° C Humidity: 0 to 95% RH (non-condensing) Altitude: Up to 2000 meters without derating Contamination: Pollution Degree 2
| Operating temperature: 0° to 40° C Storage temperature: -20° to 85° C Humidity: 0 to 95% RH (non-condensing) Altitude: Up to 2000 meters without derating Contamination: Pollution Degree 2 |
Compliance
| CE marked: EN60204-1, EN55011, EN61000-6-1, EN61000-6-3 RoHS | CE marked: EN60204-1, EN55011, EN61000-6-1, EN61000-6-3 RoHS |
| Designed to UL508c | UL Recognized
|