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Integrated Motion Controller: ION Digital Drive
Highlights
Features
Specifications

SpecificationsION 500

ION 3000

Supported motor types

DC brush, DC brushless, step motor

Voltage input12-56 VDC
20-195 VDC
DC Brush Continuous current output
9.8 ADC
20 ADC
DC Brush Peak current output
21 ADC (2 sec.)
30 ADC (2 sec.)
DC Brush Continuous power output
500 W
3000 W
Brushless DC Continuous current output 8 A rms 15 A rms
Brushless DC Peak current output
15 A rms (2 sec.)
30 A rms (2 sec.)

Brushless DC Continuous power output

500 W
2500 W
Step Continuous current output
5 A rms
10 A rms
Step Continuous power output
350 W
1500 W
Supported communication options
RS232/485, CANBus
Profile modes
S-curve point-to-point: Position, velocity, acceleration, deceleration, jerk
Trapezoidal point-to-point: Position, velocity, acceleration, deceleration
Velocity-contouring: Velocity, acceleration, deceleration
Electronic gearing: Using auxiliary encoder
Filter parameters
Scalable PID with Vel + Acc feedforward, integration limit, offset bias, dual biquad filter and settable derivative sampling time
Position error tracking

Motion error window allows axis to be stopped upon exceeding programmable window.
Tracking window allows flag to be set if axis exceeds a programmable position window.

Digital current loop
Scalable PI with integration limit, torque control, I2t current limiting
Brushless DC commutation modes
Sinusoidal, 6-step, field-oriented control
Microstepping resolution
Up to 256 µsteps/step
PWM frequency
20 kHz or 40 kHz (user selectable)
Maximum encoder rate
Up to 10 Mcounts/sec
Loop rates
Commutation & current loop:
25.6 μsec (@ 40 kHz PWM) or
51.2 μsec (@ 20 kHz PWM)
Position loop & trajectory generator:
102.4 μsec to 1.6 sec
Signals
Differential inputs: Encoder A, Encoder B, Index, Aux Encoder A, Aux Encoder B
Digital inputs: Hall A, Hall B, Hall C, Home, +Limit, -Limit, AxisIn, High-speed capture
Digital output: AxisOut
Power connectors
Motor: 5-pin Molex MiniFit Jr.
DC Bus: 3-pin Molex MiniFit Jr.
Motor: 5-pinPhoenix PC4/5-G-7.62
DC-Bus. 3-pin Phoenix PC4/3-G-7.62
Communications connector
RS232/485 version: DB9
CAN version: Dual RJ45
Signal connectors
Motor feedback: 12-pin Molex MicroFit 3.0
Auxiliary encoder: 8-pin Molex MicroFit 3.0
I/O: 14-pin Molex MicroFit 3.0
Available encoder & I/O power
5V @ 300 mA
Short circuit protected
Safety and protection
Short circuit protection: line-to-line, line-to-power supply and line-to-case
Interlocks: Enable input and Fault output
Overvoltage shutdown
Overtemperature shutdown
Mechanical
Dimensions: 4.3” (109 mm) x 2.9” (74 mm) x 1.5” (38 mm)
Weight: 0.75 lb (0.34 kg)
Enclosure protection: IP20
Dimensions: 5.75” (146 mm) x 3.8” (98.5 mm) x 1.63” (41.4 mm)
Weight: 1 lb (0.5 kg)
Enclosure protection: IP20
Mechanical options
Heatsink: 4.3” (109 mm) x 2.9” (74 mm) x 1” (25 mm)
DIN Rail mounting adapter

Not Available
Not Available

Environmental
Operating temperature: 0° to 50° C
Storage temperature: -20° to 85° C
Humidity: 0 to 95% RH (non-condensing)
Altitude: Up to 2000 meters without derating
Contamination: Pollution Degree 2
Operating temperature: 0° to 40° C
Storage temperature: -20° to 85° C
Humidity: 0 to 95% RH (non-condensing)
Altitude: Up to 2000 meters without derating
Contamination: Pollution Degree 2
Compliance
CE marked: EN60204-1, EN55011, EN61000-6-1, EN61000-6-3
RoHS
CE marked: EN60204-1, EN55011, EN61000-6-1, EN61000-6-3
RoHS
Designed to UL508cUL Recognized

 



 
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Newsflash

Motion Control Cards with Special PIEZO (Ceramic) Motor Functions

Motion Control Chips with special functions to compensate PIEZO Motor behaviour

Products Names:

  • POSYS® 1800-PIEZO Series 
  • POSYS® 1900-PIEZO Series

Description:

The POSYS® 1800-PIEZO and POSYS® 1900-PIEZO are motion control cards (PC-104, PCI-bus) for servo and stepper motors and provide one to four axes of motion. The functionality of these series has been significantly improved by using a special motion control chip with enhanced PIEZO (Ceramic) control functions. It is now possible to compensate the special behaviour of PIEZO (Ceramic) motors like for example stiction.

Read more...
 

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